PT Karunia Mutiara Samudera is specialized in overhaul and repair both of diesel engines & electrical engines. All of our service engineers are qualified engineers and well-trained in the repair & maintenance of high speed engines, medium speed engines, and low speed engines.
We manage schedule, plan, and oversee all service implementations for engine & propulsion.
We offer 24/7 support and perform reliable maintenance for overhaul, service, and troubleshooting. All carried out with a wide range of tools for on-site work.
Get a Well-Planned Project
With Cost-Effective Solutions
At PT Karunia Mutiara Samudera, we understand the importance to get a proper maintenance of engines to ensure efficient and safe running both of Industrial & maritime Company.
To minimize cost and operational burdens, our company provides well-planned schedule for propulsion services for our customers. A quick and cost-effective solutions are our priority to ensure smooth functioning of your engines.
Nevertheless, our service engineers not only repair engines with the right tools & equipments, but also replace only the necessary components in regards with cost optimization. All these repair and overhaul of engines are made adequately by following the engine manufacturer’s specifications and guidelines.
Providing Overhaul Service
Our services offer General Overhaul, which is maintenance and repair ranging from the upper part of the diesel engine to every parts of the cylinder head. Some of these include cleaning, checking, and replacing components/parts (if necessary to be replaced with the new ones).
General overhaul is carried when the working hours of the diesel engine have worked around 15.000 – 24.000 hours of work. General overhaul maintenance includes inspection, maintenance, and repair as follows:
- Disassemble the fuel system pipes.
- Remove the cylinder head cover.
- Open cylinder head bolts.
- Dismantle the cooling pump (sea water and fresh water).
- Dismantle Turbo charger.
- Inlet and Outlet manifolds.
- Lift 1 cylinder head unit.
- Remove connector between the engine and generator.
- Remove the piston.
- Remove connecting rood and then remove bolts from the piston cap.
- Check LO Pump.
- Dismantle Dynamo Starter
- Dismantle Dinamo Ampere
- Dismantle the tooth covers.
- Dismantle the metal block sitting on bearing.
- Dismantle the cutter.
- Dismantle the crankshaft.
- Dismantle the teeth.
- Dismantle the oil jet piston.
- Dismantle camshaft/ crankshaft.
Service
- Remove Spring valve
- Remove each valve (in-Out)
- Measurement of the valve (guide valve, valve seating) to determine replacement parts.
- Put back as before
Piston Cleaning & Measuring :
- Measurement of Piston ring grooves (piston ring group).
- Piston ring gap measurement.
- Dismantle the crank pin bearing(Round Bearing).
- Round Bearing measurement.
- Crankshaft diameter measurement.
- Check Main Bearing.
- Crankshaft in color check.
- Crankshaft balancing.
GENERAL OVERHAUL
Our services also offer Major Overhaul, which is maintenance and repair ranging from the upper part of the diesel engine to every parts of the cylinder head. Some of these include cleaning, checking, and replacing components/parts (if necessary to be replaced with the new ones).
Major overhaul is carried when the working hours of the diesel engine have worked around 10.000 – 15.000 hours of work. Major overhaul maintenance includes inspection, maintenance, and repair as follows:
- Disassemble the fuel system pipes.
- Remove the cylinder head cover.
- Open cylinder head bolts.
- Dismantle the cooling pump (sea water and fresh water).
- Dismantle Turbo charger.
- Inlet and Outlet manifolds.
- Lift 1 cylinder head unit.
- Remove connector between the engine and generator.
- Remove the piston.
- Remove connecting rood and then remove bolts from the piston cap.
- Check LO Pump.
- Dismantle Dynamo Starter
- Dismantle Dinamo Ampere
Service
- Remove Spring valve
- Remove each valve (in-Out)
- Measurement of the valve (guide valve, valve seating) to determine replacement parts.
- Put back as before
Piston Cleaning & Measuring :
- Measurement of Piston ring grooves (piston ring group).
- Piston ring gap measurement.
- Dismantle the crank pin bearing(Round Bearing).
- Round Bearing measurement.
MAJOR OVERHAUL
Our services offer Top Overhaul as well, which is maintenance and repair ranging from the upper part of the diesel engine to every parts of the cylinder head. Some of these include cleaning, checking, and replacing components/parts (if necessary to be replaced with the new ones).
Top overhaul is carried when the working hours of the diesel engine have worked around 5000 – 10.000 hours of work. Top overhaul maintenance includes inspection, maintenance, and repair as follows:
- Disassemble the fuel system pipes.
- Remove the cylinder head cover.
- Open cylinder head bolts.
- Dismantle the cooling pump (sea water and fresh water).
- Dismantle Turbo charger.
- Inlet and Outlet manifolds.
- Lift 1 cylinder head unit.
Service
- Remove Spring valve
- Remove each valve (in-Out)
- Measurement of the valve (guide valve, valve seating) to determine replacement parts.
- Put back as before
TOP OVERHAUL
Let Us Handle Your Engine Maintenance
HEAD Office
Jl.Asem No.05 RT.10 RW.02 Kel.Pasar Minggu
DKI Jakarta
Call Us
(+62) 822-2038-3977
EMAIL US
contact.support@kmsamudera.com